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Hard processing of the gear wheel. All form- and position tolerances, surface finishes and fits must be observed more >>

Hard processing of the gear wheel. All form- and position tolerances, surface finishes and fits must be observed

Hartbearbeitung des Zahnrads. Alle Form und Lagetoleranzen, Oberflächengüten sowie Passungen müssen eingehalten werden

Advantages:

Hard turning as an alternative to grinding.

Results:

  • Surface finish quality < Ra 0,4 µ
  • Roundness  < 3µm
  • Shape and positional tolerances (axial runout and concentricity) <2µm
  • Concentricity  outer diameter zu Teilkreis < 10 µ (depending on component)

Processing time: 4 minutes 20 seconds in total
Material, hardness: 16 Mn Cr 5 , 58 ± 2, Eht = 0,7

Process description:

In the first setup, the gear was clamped in the pitch circle diameter of the gearing in order to guarantee the concentricity to this reference. In the second setup, a clamping mandrel was used. All faces were machined by roughing and finishing.